Soldering Aluminum Wire

Use constant slow movements when applying the iron solder so that the outcomes can be even.

Soldering aluminum wire.

The torch i m using has a broad flame so it s probably not as efficient in heating the specific area for welding. Next inserted 1 8 aluminum. Area cleansed using a wire brush made out of stainless steel. Drag the wire or rod of iron solder over the join while you indirectly continue heating the area i e.

1261 used in our 3 methods of soldering stainless steel to a pcb youtube video. Up until recently i didn t know how easy it is to solder aluminum with a propane torch. Make sure that the soldering iron touches both the aluminum wire and joint. Check out superior no.

Also make sure that the flux bubbles but not burn. Wrap the wire around the area to be soldered. Once the base material is hot enough the soldering rod melts and flows into the joint. It is ideal for tinning and soldering of aluminum wires cable connectors and for dip soldering aluminum magnet wire.

A torch with more of a pin point would do bette. Typically a low temperature torch is used with a flame tip that reaches 600 to 800ºf 315 425ºc. Post solder residues are water soluble and should be cleaned post soldering. Heat the solder enough so that it is melted evenly along the joint being soldered.

How to solder aluminum. Soldering to aluminum is very difficult and quite different than soldering to copper or solder coated surfaces. Are there any special techniques for soldering aluminum wire. 1265 aluminum paste flux was.

If torch use is not feasible in your work space try a 150 watt soldering iron. The alumiweld aluminum welding rods used requires heating the base materials to about 760 f. The issue with aluminum is the oxide on the aluminum itself and it needs to be removed so the solder can make a electromechanical bond to the shield itself. Heating from the other side of the aluminum metal.

You can use a soldering iron for joining aluminum wire but other jobs will require the use of a torch. Then carefully run the soldering iron along the wire.